A Closer Look into the True Cost of Replacing Electrical Switchgear
During my switchgear modernization presentations all over the US, I am constantly reminded of the concerns customers face with their aging electrical infrastructure. For the most part, these center around safety, reliability and productivity:
- Replacements parts are very hard (or impossible) to be found and priced as an aftermarket product
- Plants are exposed to forced outages and loss of production due to poor equipment reliability
- Employee safety is often in question due to slow opening time, increasing the arc flash hazard
- Arc chutes of old circuit breakers contain asbestos, adding to safety concerns for maintenance personnel
- Circuit breaker mechanisms have a lot of moving parts, that need lubrication or reconditioning
- Low- and medium-voltage switchgear and circuit breakers are beyond their expected useful life
It gets to a point that engineers of these plants need to decide whether to replace or upgrade existing equipment.